About
Portrait

I am a mechanical engineering student who enjoys solving real world problems through design, testing, and building. Whether it is a personal project or a team build, I like turning ideas into feasible, purposeful solutions. My focus areas are CAD design, finite element analysis and simulation, and manufacturing, and I am especially interested in seeing a design through to a real, manufactured product.

I recently completed a Production Engineering Internship at Cleaveland/Price Inc., where I ran 180+ time studies and built tools and templates to standardize data collection across the shop floor. I am continuing to grow as an engineer and leader through Rensselaer Motorsport (FSAE), where I lead a 5-person aerodynamics sub-team developing a multi-element wing design, and through my role as Director of IT at Sen Engineering Solutions.

Outside of studies and professional work, I study the cello, work out at the gym, and try to learn something new every day, whether it is photography, web design, marketing, or another new skill.

Skills

Design & CAD

Siemens NXSolidWorksSolidWorks SimulationAnsys MechanicalStar-CCM+Simcenter HEEDSGD&T

Manufacturing

Manual MachiningMastercamWeldingCarbon Fiber3D PrintingLean ManufacturingProduct Development & Launch

Technical Tools

PythonArtificial Intelligence (AI)Google WorkspaceMicrosoft Office

Professional Skills

LeadershipPublic SpeakingCustomer ServicePersonal Care ServicesCommunicationTeamwork
Engineering Portfolio
Experience

Production Engineering Intern — Cleaveland/Price Inc.

  • Conducted 180+ time studies across press brakes, saws, CNC mills, CNC lathes, and cabinet assembly, timing 30+ operators and breaking each job into setup, per-part run time, and cleanup to capture cycle times and process variables
  • Audited standard job times against actual time to flag discrepancies, surfacing opportunities for process improvement and part cost savings
  • Built two job time calculators that estimate production time from part characteristics and process parameters, replacing judgment-based estimates to support more reliable routing and quoting
  • Developed two AI agents in Microsoft Copilot AI Builder to standardize individual time-study files into one dataset and run trend analysis linking part and process variables (material, thickness) to job time
  • Documented shop-floor inefficiencies and operator feedback that fed facility planning for a new building and shop floor layout decisions
  • Applied lean manufacturing principles including 5S and the 8 wastes
Lean ManufacturingProcess ImprovementAutomation

May 2026 – Aug 2026

Trafford, PA

Full Member — Rensselaer Motorsport (FSAE)

  • Leading a 5-person aerodynamics sub-team working to optimize a multi-element wing design
  • Machined chassis jigs and fabricated suspension components and carbon fiber aero components
  • Conducted Finite Element Analysis on rear wing truss using SolidWorks Simulation, improving Factor of Safety by 1.4
  • Served as race marshal, monitoring track conditions and clearing debris to protect drivers and team members
SolidWorksSolidWorks SimulationManufacturing

Aug 2025 – Present

Troy, NY

Director of IT — Sen Engineering Solutions

  • Participated in contract and planning discussions with manufacturers and customers
  • Built and launched a fully dynamic Next.js website to repair site functionality and modernize brand identity (sentransformer.com)
  • Diagnosed and resolved hardware and software issues regarding computers, security systems, and online meetings
Next.jsIT SystemsLeadership

Jun 2024 – Present

Pittsburgh, PA

Dining Room Server — Juniper Communities

  • Delivered meals to 60+ residents promptly and accurately according to dietary restrictions and resident preferences
  • Fostered a compassionate, positive, and respectful environment for residents during meal times
  • Maintained a clean and organized dining room following health and safety protocols
  • Communicated regularly with nursing staff to address resident needs or concerns
  • Conducted table setup, food prep, and kitchen support
Customer ServiceTeamworkCommunication

Feb 2024 – Aug 2025

Monroeville, PA

Education

Rensselaer Polytechnic Institute

Troy, NY

B.S. Mechanical Engineering

GPA: 3.5Rensselaer MedalistExpected December 2028

Relevant Coursework

Solid MechanicsNumerical ProgrammingThermodynamicsCalculus ICalculus IICalculus IIIDifferential EquationsLinear AlgebraStaticsMaterial SciencePhysics IPhysics IICADEngineering ProcessesApplied StatisticsChemistry IChemistry II

Gateway High School

Pittsburgh, PA

High School Diploma

GPA: 3.81Rank: 6 / 289Distinguished Honor RollNational Honor SocietyAP Scholar
Beyond Engineering

Cello Performance

  • Rana's Music Studio — 14+ years of private and group lessons and performances
  • Rensselaer Orchestra member; Lead Cello Ensemblist
  • Performed in local nursing homes, malls, and seasonal recitals
  • PMEA Region 1 Finalist (2019)
  • Pittsburgh Symphony Orchestra Side-by-Side Alternate Cellist
  • Principal Cellist — Gateway High School Orchestra performance at Disney Springs, Lake Buena Vista, FL

Eagle Scout

  • 12+ years of Scouting experience; 34 Merit Badges earned
  • Eagle Project: designed and built a 10×3 ft trail bridge in Boyce Park, Monroeville, PA, used by hikers, mountain bikers, and horse riders
  • Senior Patrol Leader (Feb 2023 – Jun 2025), Patrol Leader (Feb 2022 – Feb 2023) — led Troop 220 to 3rd place in the 2024 Lackawanna District Klondike Derby
  • Eagle Scout project featured in Allegheny County Parks Foundation's June 2025 newsletter

Volunteering

  • 50+ hours of community service with Boy Scouts of America — cleanups in Monroeville and Pitcairn, PA; trail maintenance in Boyce Park; campsite work at Laurel Highlands
  • National Honor Society (Gateway Senior High School) — packed 170+ food bags weekly and distributed food monthly to 600+ families
  • Interact Club — Holiday Brunch at Forbes Hospital, Monroeville Park Cleanup, and Rotary Club events

Hobbies & Interests

  • Engineering research: combustion engines and aspirations, racecar aero package design, and rocket engines
  • Photography
  • Website Design
Contact

Let's build something exceptional.

I am open to engineering opportunities, internships, and design projects.

Pennsylvania, United States

senjm26@gmail.com